At the manufacturing of baked goods residues occur, whether it is dough from the production line like Pizza or Danish pastry, or residual bread like Baguette or Toast bread.
With the newly developed BAS System Stephan® offers here now the opportunity, to feed back this rework into profit making production. Of course fully automatic, in line with the production. So the "Rests” become a high valued raw material, which is used as a component of the recipe and makes sure, that the product quality will always be reproduced. Process and temperature controlled, the Stephan® BAS System guarantees an always constant final product.
And in addition: a fast pay back of the plant by regaining high valued raw materials for the production process.
Advantages :
- Yeast savings
- Improved taste
- Higher dough yield
- Extended shelf-life
- Re-integration of high value raw materials
- Smoother texture and better dough handling
... So you save the "rest"! ... of Flexible use!
The Stephan® Process
The dough or bread residues resulting from the production process are fed into the Stephan® BAS.
This can be done manually or automatically via a conveyor belt. The machine system is then positioned on load cells, measuring the quantity of dough and equalizes it with the desired value. The necessary water quantity is fed into the BAS pre-mixing container. After the dosing process the blender is started to pre-grind and mix.
he aim is to obtain a good and uniform suspension. With the help of a special mixing tool and a strong motor in the BAS 600, this result is achieved within 180 sec. The suspension is then fed through the outlet valve in the Stephan® Microcut fine-cutter (0.5 mm cutting rings), in order to obtain the desired final consistency and homogeneity.
Products
- Rework of residues
Applications and process steps
Stephan dough or bread crusher BAS
Stephan fine cutter Microcut-MCH
Feeding pump
Heat exchanger
Double jacketed buffer tank(s)
The capacity of the described Stephan BAS System is, depending on product and process, approx. 1,200 to 2,000 kg/h.
Double jacketed buffer tanks
Vessel on load cells
Feeding pump
Do not hesitate to contact us if you wish to test our machines or to schedule a demonstration on our machines in Lognes (France).
